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Fabric Name


TC Fleece Fabric

Also Known As


Poly-Cotton Fleece, Cotton-Polyester Blend Fleece

Manufacturing Process


Knitting polyester and cotton fibers into fleece, brushed for softness, and `finished with treatments like TPU/PU.

Appearance

Soft, slightly fluffy texture on one side; smooth knit back


GSM Range

180 GSM - 400 GSM

Composition Range

60% Polyester / 40% Cotton, 50% Polyester / 50% Cotton, 65% Polyester / 35% Cotton


Construction Range

Circular knit; brushed on one side or both sides

Functionality

TPU, PU, AC, W/R, PVC

Possible Thread Density Range

190T - 420T

Count Variations

20s/1, 30s/1, 40s/1

Full Width

57/58”, 59/60”

Fabric Breathability

Moderate, due to cotton content

Moisture-Wicking Abilities

Moderate, enhanced with functional finishes

Heat Retention Abilities

High, thanks to brushed texture and blended fibers

Stretchability

Minimal to moderate; can be enhanced with spandex blends

Prone to Pilling/Bubbling

Low to moderate, depending on the polyester percentage

Country First Produced (Year)

Likely USA or China; exact year varies, but polyester-cotton blends gained popularity in the mid-20th century

Biggest Exporter Country (Export Quantity)

China, exporting millions of tons annually

Recommended Washing Temperatures

30°C - 40°C

Applications

Hoodies, sweatshirts, tracksuits, blankets, upholstery, winterwear, sportswear

 

What is TC Fleece Fabric?

TC fleece fabric blends two powerhouse materials: Terylene (a type of polyester) and cotton. The polyester adds strength and durability, while cotton provides softness and breathability. The blend ratio typically ranges from 65% polyester and 35% cotton to 50:50, depending on the desired properties.

How Does TC Fleece Differ from Other Fleece Types?

Unlike polar fleece or micro fleece, TC fleece incorporates cotton, giving it a more natural feel and superior moisture absorption. While polyester dominates in synthetic fleece types, TC fleece bridges the gap between synthetic and natural fibers.

 

Types of TC Fleece Fabric

TC fleece fabric is available in various types, each catering to specific applications and preferences. These variations primarily depend on the blend ratio, finishing techniques, and intended use. Here's a breakdown:

1. Based on Blend Ratio

  • 65% Polyester, 35% Cotton (Standard TC Fleece): This is the most common blend, offering a balance of durability and comfort.
  • 60% Polyester, 40% Cotton: Combines the benefits of both materials, striking a balance between durability, comfort, and practicality.
  • 50% Polyester, 50% Cotton:
    Provides increased softness with better breathability but slightly reduced durability.
  • 80% Polyester, 20% Cotton:
    Prioritizes strength and affordability, often used in industrial or budget applications.

2. Based on Weight (GSM)

  • Lightweight TC Fleece (150-250 GSM):
    Ideal for t-shirts, lightweight hoodies, or inner linings.
  • Medium-Weight TC Fleece (250-350 GSM):
    Used for casual clothing like sweatshirts and jackets.
  • Heavyweight TC Fleece (350-500 GSM):
    Suited for winter wear, blankets, and cold-weather gear.

3. Based on Finish

  • Brushed TC Fleece:
    Features a soft, velvety texture created through napping, enhancing warmth and comfort.
  • Anti-Pilling TC Fleece:
    Treated to resist pilling, making it durable and suitable for frequent use.
  • Water-Resistant TC Fleece:
    Coated with a waterproof layer, used for outdoor wear like jackets and ponchos.

 

TC Fleece Manufacturing Process

Step-by-Step Process

  1. Blending: Polyester and cotton fibers are mixed to achieve the desired ratio.
  2. Knitting: A warp or circular knitting machine produces the fleece structure.
  3. Napping: The fabric surface is brushed to create the signature soft texture.
  4. Finishing: Techniques like anti-pilling treatments, dyeing, or waterproofing are applied.

Key Techniques

  • Napping: Enhances softness and heat retention.
  • Anti-pilling treatment: Reduces surface fuzz and extends lifespan.

Properties of TC Fleece Fabric

Softness and Comfort

The cotton blend makes TC fleece incredibly soft to the touch. It’s ideal for garments worn close to the skin.

Durability and Strength

The polyester component ensures that the fabric resists wear and tear, making it a long-lasting choice.

Breathability and Moisture Management

Cotton helps wick moisture away, while polyester reduces drying time. This balance makes it great for both casual wear and activewear.

Applications of TC Fleece Fabric

Clothing

From cozy sweatshirts to versatile hoodies, TC fleece dominates the casual wear segment. It’s perfect for layering during cold months.

Outdoor and Sportswear

TC fleece jackets and pants are lightweight yet warm, making them suitable for hiking, running, and camping.

Home Textiles

This fabric is also used in blankets, throws, and cushion covers due to its warmth and softness.

 


Advantages of TC Fleece Fabric

  • Affordable: TC fleece is cheaper than 100% cotton or wool alternatives.
  • Easy to Maintain: It’s machine-washable and dries quickly.
  • Versatile: Suitable for clothing, home textiles, and outdoor gear.
  • Moisture Control: Combines cotton’s absorption with polyester’s quick-drying properties.

 

Limitations of TC Fleece Fabric

  • Prone to Pilling: Despite anti-pilling treatments, some wear and tear over time is inevitable.
  • Less Insulation: It’s not as warm as polar fleece.
  • Environmental Concerns: Polyester components are synthetic and less eco-friendly.

 


Care and Maintenance

Washing Tips

  • Wash in cold water to prevent shrinkage.
  • Use a mild detergent to maintain softness.
  • Avoid fabric softeners as they can clog fibers.

Drying and Storage

  • Air-dry or tumble dry on low heat.
  • Fold neatly and store in a cool, dry place.

Conclusion

TC Fleece Fabric strikes a perfect balance between comfort and practicality. With its blend of Terylene and cotton, it delivers durability, softness, and breathability. Whether you’re layering up for winter or looking for versatile home textiles, TC fleece has you covered. While it has some limitations, proper care ensures it remains a go-to fabric for years to come.

FAQs

1. What is the composition of TC fleece fabric?

Typically, it blends 65% polyester and 35% cotton, but ratios can vary.

2. Is TC fleece fabric eco-friendly?

The polyester component is synthetic, but sustainable options using recycled polyester are available.

3. How warm is TC fleece compared to polar fleece?

It’s less insulating than polar fleece but offers decent warmth for moderate cold.

4. Can TC fleece fabric be customized with prints?

Yes, it’s easy to dye and print, making it a favorite for custom clothing.

5. What makes TC fleece suitable for sportswear?

Its moisture-wicking abilities and lightweight nature make it ideal for physical activities.

 

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