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The next-generation printing process is unthinkable now without engaging digital and screen printing methods in textiles. They are significantly diverse and distinct compared to the method of conventional fabric printing. Entrepreneurs have started to invest in technology to meet the demands of both domestic and international market spheres.

Embracing these two new printing technologies represents the advancement in textile industry sources. In this article, we will learn how the two printing methods, digital, and screen, differ from each other.

What is Digital Printing?

Digital printing refers to creating digital images on physical surfaces in cloth. The created design gets directly printed on the fabric from the computing device. There are no additional steps in this process. There is the use of a dye sublimation printer to print designs on fabric.

Digital Printing

This printer uses heat to transfer the design onto the fabric. Pre-treating the fabric is suggested. It helps to ensure the ink is put on the fabric well. In the pre-treatment process, several colors can be applied. 

What is Screen Printing?

Screen printing also referred to as the silk screen printing method, refers to the process where there is the transfer of a stenciled design on the surface of fabric using ink, a rubber blade, and a mesh screen.

Screen Printing

Here, the process starts with the creation of a stencil on the mesh screen. Ink pushing on the surface creates the design. The surface here means the fabric, paper, metal, plastic, wood, and others. One of the popular techniques of printing is screen printing as there can be the use of a variety of colors. 

The Difference Between Digital and Screen Printing

 

Area of Difference

Digital Printing

Screen Printing

Best for

Ensuring details on items with a smaller quantity

Printing on dark-colored fabrics

Used for

Printing textiles with modern and crisp finishes

Printing textiles, latex, wallpapers, balloons, and plastic

Durability

High

 

Versatility

Great for flexibility and sharp finish

Design placement tends to be versatile in terms of putting on a different position.

Personalization

Possible. It is perfect for personalized design

Not possible. 

Per Batch Design

 

1 Design per Batch

Color Matching

The color appears slightly different

The color comes out good

Cost

Cost Effective comparatively. It is cheaper for small quantities.

The initial costs are high but it becomes cheaper for large batches

Conclusion

To sum up, digital and screen both are popular methods to transfer the design on the fabric surface. Where digital printing involves the use of a digital printer, screen printing uses a screen or a stencil for each color to create the design. 

Ink gets integrated into these screens using the squeegee. Digital printing is cost-effective compared to screen printing as the initial setup cost is not there. Screen printing holds the color well but creates abrasion over frequent washing

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Md Mahedi Hasan

Fabric Marketing Expert, Author at TexSuppliers

 

HomeExperts › Mohammad Mahedi Hasan

Md Mahedi Hasan – Fabric Marketing at Pengnuo Textile | Author at TexSuppliers

Mohammad Mahedi Hasan is a textile engineer and research writer specializing in sustainable fabric processing and chemical applications. With over 5 years of experience in textile R&D and academic publishing, he focuses on eco-friendly innovations in sizing, dyeing, and finishing.

Expertise & Focus Areas

  • Textile coloration and finishing processes
  • Eco-friendly sizing and enzyme-based treatments
  • Fiber extraction and material characterization
  • Textile process optimization and EIM analysis
  • Research publication and academic writing
  • Sustainable manufacturing technologies

Professional Background

  • Aug 2024 – Present: Executive, Fabric Marketing – Wuijang Pengnuo Textile Technology Ltd
    Managed client relationships, evaluated fabric quality, coordinated production, and negotiated pricing for efficient sourcing.
  • Mar 2023 – Aug 2024: Denim Washing Specialist – Dhaka Dyeing and Washing Ltd (HAMS Group)
    Led the “Sustainable Alternative of Stone Washing in Denim” project; conducted trials on 150 kids’ denim pants using stone-free enzyme wash technology.
  • Apr – Aug 2024: Intern, Marketing & Merchandising – MM Knitwear Ltd
    Assisted merchandiser team, followed up with buyers (Sgt. Major, GEMO), and gained practical experience in knitting, dyeing, washing, finishing, and industrial engineering processes.
  • 2024: Textile Training Workshops
    Participated in sessions on Project Management, Textile Fiber/Yarn/Fabric, C2C Standards & Knit Dyeing, and Denim Development & Manufacturing.
  • Education: B.Sc. in Textile Engineering, Textile Engineering College, Noakhali
  • Certifications:
    • Factory Skill Development in Denim Manufacturing – Textile Today (2024)
    • All Over Printing Course – Bunon (2021)

Editorial Policy

All the technical content authored or reviewed by Mohammad Mahedi Hasan follows Textile Suppliers' editorial guidelines to ensure factual accuracy, transparency, and peer-reviewed credibility.

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